Even well-designed EDI systems can fail due to data issues, partner rules, or communication problems. Understanding common EDI errors and how to fix them helps reduce downtime, chargebacks, and partner frustration.
1. Missing or Invalid Mandatory Segments
Error:
Required segments (BEG, PO1, ST, SE, BGM, LIN, etc.) are missing or incomplete.
Reason:
-
Incorrect mapping
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ERP source data missing
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Partner-specific rules ignored
How to Fix:
-
Validate EDI against partner implementation guides
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Add pre-validation checks before transmission
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Ensure ERP mandatory fields are populated
2. Incorrect Control Numbers (ISA/GS/ST)
Error:
Duplicate or out-of-sequence control numbers cause rejection.
Reason:
-
Control numbers not incremented correctly
-
Multiple systems sending files
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Manual file reprocessing
How to Fix:
-
Centralize control number management
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Never reuse control numbers
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Reset numbers only with partner approval
3. Segment Terminator & Delimiter Issues
Error:
Partner cannot parse the EDI file.
Reason:
-
Wrong delimiters used
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Special characters in data
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Incorrect ISA settings
How to Fix:
-
Confirm delimiters during partner setup
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Escape or clean special characters
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Keep ISA segment consistent
4. Code & Qualifier Validation Failures
Error:
Invalid codes (UOM, currency, qualifiers).
Reason:
-
ERP values don’t match partner code lists
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Missing code translation
How to Fix:
-
Maintain code cross-reference tables
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Validate codes during mapping
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Align ERP master data with partner requirements
5. Functional Acknowledgment (997 / CONTRL) Errors
Error:
997 shows rejection or partial acceptance.
Reason:
-
Structural errors
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Missing mandatory segments
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Incorrect hierarchy
How to Fix:
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Always analyze AK3/AK4 segments
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Fix structure before resending
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Never ignore 997 rejections
6. Trading Partner-Specific Rule Violations
Error:
File passes standard validation but fails partner checks.
Reason:
-
Partner-specific mandatory fields missing
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Incorrect packaging or hierarchy
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Version mismatch
How to Fix:
-
Follow partner implementation guides strictly
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Maintain partner-specific mappings
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Version control all changes
7. Communication & Connectivity Errors
Error:
Files not sent or received.
Reason:
-
AS2 certificate expired
-
SFTP password changed
-
Network issues
How to Fix:
-
Monitor certificate expiry dates
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Automate connectivity health checks
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Maintain backup communication methods
8. Duplicate Transactions
Error:
Same document processed multiple times.
Reason:
-
Resending files without control checks
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No duplicate detection logic
How to Fix:
-
Use control numbers & document IDs
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Implement duplicate detection
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Confirm partner receipt before resending
9. Data Mismatch Between EDI & ERP
Error:
Totals, quantities, or prices don’t match.
Reason:
-
Incorrect mapping logic
-
Decimal or rounding issues
How to Fix:
-
Reconcile ERP vs EDI data
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Apply rounding rules consistently
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Validate totals before sending
10. Failed or Incomplete Testing
Error:
Issues appear after go-live.
Reason:
-
Incomplete scenario testing
-
Skipped negative testing
How to Fix:
-
Test all document types
-
Perform volume & negative testing
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Get partner sign-off before go-live
Best Practices to Avoid EDI Errors
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Monitor EDI transactions daily
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Maintain strong documentation
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Automate validations and alerts
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Keep partner communication clear
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Perform periodic audits
Summary
Most EDI errors are preventable with proper validation, monitoring, and partner alignment. A proactive approach reduces downtime, avoids penalties, and builds strong trading partner relationships.
Mastering error handling is what separates a junior EDI analyst from a senior EDI consultant.
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